2010/09/29

How to Improve Safety When Operating Agricultural Machinery

While farming might seem like a simple process: plant crops, harvest, and repeat, agriculture is actually a complex and often dangerous industry. The heavy machinery used to move, load, plant and harvest crops in such large numbers presents many hazardous situations, and understanding the proper safety precautions and practices is crucial to reducing the risk of injury on the job. Below, get details on how to improve safety when operating heavy agricultural machinery.

Proper Training:

Before taking a seat on a piece of large farm machinery to get the job done, workers must be fully trained on how to properly drive and operate the equipment. Workers should also know the proper safety procedures to follow should the machine fail or malfunction.

Get a feel for the way the machine moves and handles, and understand the danger zones that exist when operating the vehicle. Knowing how to enter and exit the vehicle is also important. Never mount or dismount from a moving machine, do not jump off of a machine, and make sure your hands are free of tools.

Buckle Your Seat Belt:

Although farm equipment may not move very fast, it is still important to wear a seat belt. Some machines must cross public roads, where the risk of a collision increases. There is also the chance that the machinery could roll over due to unstable conditions. Buckling your seat belt should become habit when entering any piece of large farm machinery.

Appropriate Clothing:

When working on a farm with heavy equipment, be sure to wear tight-fitting clothing. Clothes that are loose or baggy increase the risk of injury, as it is possible that sleeves, pants or shirts could get caught in heavy machinery. Proper footwear protects the feet from falling objects, in addition to giving workers better traction in slippery areas. Wear clean boots when entering or exiting large farm equipment to reduce the risk of falling.

Inspection and Testing:

Farmers should always be sure that their equipment is working properly and efficiently before using it. When in the fields, be sure to use sight, smell and hearing to be aware of any changes in the machine's operation. If a piece of equipment is not working properly, alert a supervisor immediately. If the transmission must be rebuilt, make sure that your transmission remanufacturer is experienced and reliable.

Operating a safe workplace is crucial to keeping workers protected and increasing productivity and efficiency. Always keep safety in mind when operating any piece of agriculture equipment.

By Dan Horvath

2010/09/24

Manure Spreaders - A Very Useful Piece of Agricultural Machinery

The first manure spreaders were designed in 1891 in the United States, and since then they have been indispensable in the process of supplying crops or improving soil quality with fertilizer or organic growing matter. What is more it is not only economical, but also environmentally-friendly way of manure disposal.

Types of manure spreaders

Typical spreaders look like trailers with rotating mechanisms, and are usually designed to be towed by tractors. The mechanism can be ground driven or require power-take-off. Smaller units can be pulled by compact tractors or even ATVs, and it is also possible to come across truck mounted spreaders.

In the past spreaders were designed to be pulled by a horse and enabled to put down a thin layer of dried manure into fields. Nowadays, new and used machinery of that type can distribute not only solid waste but also liquid-based or slurry wastes.

Where to buy used manure spreaders?

When looking for used manure spreaders or other used agricultural machinery for sale, it is best to look through online classifieds. Specialist websites allow you to quickly locate available machinery in your area and go through numerous offers in a short time.

If you prefer, you can also find a dealer close by or check the availability and cost of spare parts. The Internet is also a great source of information (forums, blogs) where you can find lots of advice from farmers and dealers on the models or brands you are interested in.

If you are patient and careful, you will definitely find some used agricultural machinery that could be as good as new, but much cheaper.

Written by M. Kaspresky on behalf of Mascus.com. Visit us online to find numerous used manure spreaders and other used agricultural machinery for sale.

By Mathew Kaspersky

2010/09/20

Basics of the Skid Loader: Heavy Agricultural Machinery

What is a skid loader?

A skid loader is a stiff frame machine with mechanical arms that can be fitted with attachments for a wide variety of different tools, including a backhoe, hydraulic breaker, pallet forks, angle broom, sweeper, auger, mower, snow blower, stump grinder, tree spade, trencher, and a wheel saw.

Modern skid loaders come in two varieties, a four wheeled system and a rubber track version. Wheeled skid loaders are typically are four-wheel drive and for additional maneuverability, the left and right wheels systems are independent. The track version also referred to as a track loader provides for better digging and pushes performance in higher end models due to less ground disturbance and better traction in un-ideal environments like mud and sand.

History of the skid loader machine

The first three-wheeled front-end loader was invented in 1957 by two brothers, Cyril and Louis Keller, in a small machinist shop in Rothsay Minnesota. The brothers conceived the idea to help a nearby farmer with the ignoble task of cleaning up manure for a pole barn. They wanted to help him, and out of this collaboration the first skidder was born.

This early machine was eventually purchased by Melrose Manufacturing Company and the Kellers brought on to continue development. Since then it has spread to become a highly valued piece of heavy machinery at construction and engineering site around the globe.

What are these machines used for?

Due to the wide array of attachments available for these vehicles , they have many uses, but mostly are employed for scrape material from one place to another, carry materials in a bucket and proceed to load them into a truck or trailer.

Skid loaders can also be used in tight digging situations where factors limit the practically of using a large excavator, like digging a basement under an existing house. In this situation a skid loader would make use of a ramp at the edge of the site. The loader would proceed to use the ramp to carry materials out of the hole. The skid loader would reshape the ramp by making it steeper and longer as the excavation deepened.

Differences between a front loader machine and a skid loader machine . The pivot arms on a skid loader lay behind the driver, alongside the side of the vehicle.

Major machine manufacturers

Major manufacturers for skid loaders include the Bobcat Company, Mustang, Case, New Holland, Komatsu, and Caterpillar = www.dunkelbros.com

By Marcela Devivo

2010/09/13

Quality Agriculture Machineries And Tools Suppliers

Agriculture machineries and tools suppliers specialize in the manufactures of agricultural implements and specialized equipment for a variety of farming needs. The manufacturers like Toro, Coronet, New Holland, Unverferth, Woods Equipment Co., Worksaver Inc., Yetter Farm Equipment Co., Ag-Chem, AGCO, Automatic Ag Products, Beard Industries,

Orthman, Seedburo, Bigham Brothers, Blu-Jet, Bomford Turner, Brillion Iron, Northwest Tillers, Stover Equipment Co. Inc., Sukup Manufacturing Co. Brownie Manufacturing Co. and Butler Mfg. Co. have an established presence in this niche market and are standing up to competition from the majors. The Agricultural Suppliers have some of the latest and most modern models of equipment in their stocks. These models have been well received in the market and are worth the money.

Since agriculture farming equipment is considered a market for consumer durables, the market also looks at the price. The American and European markets are quality conscious and are not very price sensitive. The market capturing depends on the quality of the product. There are other Agriculture machineries and tools suppliers like Case, Murray and Snapper.

These manufacturers are very popular in the North America segment and in Europe. Most of the suppliers are good with the quality and production range they have. Also they have the capacity to make it big and stand up to the giants like Honda, Ford, John Deere.

The farming equipment makes the tasks associated with farming easier and the operations more productive. Such equipment mostly includes Tractors, Combines, Hay Equipment and the like. Agriculture machineries and tools suppliers offer many listings for equipment used in agricultural farming, cattle ranching, dairy and poultry to name a few.

From planting all the way through to harvesting these farm equipment dealers have the proper equipment that farmers need. Whether the buyers are searching for new or used tractors by John Deere, Case IH, New Holland, Agco, Massey Ferguson, Kubota, McCormick or others, along with combine, forage harvester, planter, tillage equipment, or other agricultural equipment, you can find the listing at Fuzing.

The fuzing agriculture chemical suppliers directory is a leading B2B portal for global buyers searching manufacturers, exporters and suppliers. There is an agriculture chemical page bringing you to our handpicked agricultural chemical manufacturers, exporters and suppliers from various regions. If you are an agricultural chemical supplier, exporter, manufacturer, factory, vendor or trading company/agent, and want to list in this supplier directory, please click Fuzing.com.

By Peter Beresford

2010/09/07

Agricultural Tractors - Your Partner in Farming

Almost all of the foods we eat came from the farm. Vegetables and fruits are usually raised in organic farms. Meanwhile your chickens and meats came from the poultry and livestock respectively.

Farming is one of the most productive forms of business. The demand for agricultural products remains high since it is one of the basic needs of the people. Aside from the demands for production, farmers are very confident with their own form of occupation since they are only working for themselves. They also love to enjoy nature and witness how it allows the plants to bear its own fruits.

Farmers are individuals who were already tired of being in the city. Office workers are highly appreciated because they managed to acquire a job despite of the numerous applicants and limited hiring slots. However it does not mean that the farmers lack the skills of an office worker that is why they choose to plow their lands instead of applying for a position in a company. Job hiring is mainly a product of industrialization. Most of the people believe that being part of the corporate world is the best and easiest way to succeed.

Even though farming could be the noblest occupation in the world it plays the most important role in the society. Without farmers it is impossible to produce food. Not all individuals are gifted of the skills to plant and cultivate a land.

Food is very essential for the people to survive. A person needs to eat three times a day to remain healthy and strong. Farmers are the only individuals who have the capacity and the knowledge to maintain a stable production of fruits and vegetables as well as the poultry and livestock products.

Since the demand for the production of food remains high it would be difficult for farmers to rely on their own strength. Agricultural machinery helps the farmers increase their production and meet the expectations of their customers. An agricultural tractor is a type of vehicle which is exclusively used during the mass production of agricultural products. Its distinctive structure provides a great source of power which is very much useful especially when farmers need to transfer their crops from one place to another.

Standard agricultural tractors have two large wheel at the back of the driver and two small wheels in front of the driver. The engine is also located in front of the driver for safety purposes. Its seat-belt insures the protection of the driver during the operation.

The power source of an agricultural is located at the internal combustion engine. It works with the use of gasoline which supplements its power. Agricultural tractors have a main fuel tank that holds the most convenient type of fuel. Ethanol and kerosene can also be used as replacement for gasoline.

Although farming seems to be the lowest form of occupation, still it remains to be one of the most dangerous industries. There are several cases of tractor drivers who died during the operation. Agricultural tractors are very difficult and risky to operate.

By Maria Veronica Buenaventura

2010/08/29

The Textile Industry Todays

The industrial revolution has highlighted revolutionary innovations in the field of garment production, manufacturing and design. The introduction of new professions and wheels spinning process helped the industry, their muscles and producing new shows scale heights.

"Rag Trade", as is commonly the United Kingdom and Australia, the textile industry in itself called the manufacture, sale and trading of textiles includes.

Industry since its inception has achieved several milestones. From local small scale industry today, it has assumed the status of dominance. The chalet-stage was the first step, and textiles were manufactured at the micro level. Textiles in this period were made of wool, flax and cotton. The final material is delivered, where the substance was prepared to rely, and if they are used.

In the Middle Ages, primarily in the northern regions of Europe, cotton was regarded as an imported fiber. During the 16th Century, cotton is mainly grown in warm climate of America and Asia. Roman rule saw a big switch that was replaced by cotton wool, leather and cloth making in Europe, while the laundry was used mainly in Northern Europe.

The industrial revolution saw new machines such as spinning wheels and looms used significantly. Producing tissue slowly in an industry by opposition against domestic activity, which was soon connected with organized graduated. Many innovations have led the industrialization of the textile industry in the UK.

Clothing made during the Industrial Revolution, including a large share of exports from Great Britain. It included almost 25% of total exports for the period 1701-1770 has doubled.

At the time of the industrial revolution of great importance, the rate of production of inventions such as the shuttle flight in 1773, the loyalty and can spin machine and the role of John Paul Wyatt placed Lewis in 1738.

Paul Lewis led the first carding machine in 1748 and 1764 in the spinning machine was invented. The Water Framework Directive was invented in 1771 by Richard Arkwright. The character was invented in 1784 by Edmund Cartwright loom.

Once upon a time, textile mills were established near rivers where they run by water wheels. After the steam engine was invented, reduces dependence on the rivers strong. In the later stages of the 20 Century, have set up shuttles, and so the production was more efficient.

At present, modern technologies, led to a competitive economy, providing cheap textile industry virtually any type of material sought, or design for one person. With its low cost of today's workforce in China a niche in the global textile industry is carved.

2010/08/19

Textile Industry & Information Technology

Today, information technology (IT) plays an important role in the textile industry. Each production unit employs four Ms that is, men, equipment, machines and money, of course. To achieve this organizational success, managers need to focus on the synchronization of all these factors and the development of synergies within and outside the organization.

With increased competition, the companies IT support to their Supply Chain Management (SCM) to improve and use it as a competitive advantage. In short, many textile companies are using the power of technology add value to their business.

Supply Chain Management includes: Purchasing, recruitment, conversion and all logistics activities. It will increase the transaction speed by exchanging data in real time, reduce inventory and increase revenue by customer needs more effectively.

Why textile industry need IT support?

Lack of information on supply and demand issues

Most of the decisions a manager makes is related to supply and demand issues. But unfortunately, only a few can obtain, as a result of decisions taken a risk and uncertainty. Excess inventory is one of the most common problems faced by managers is also in the long cycle times, obsolete stocks resist, poor sales, low prices, and reduced visibility order leads, and ultimately customer dissatisfaction.

long lead time

In a traditional textile industry, the acquisition process is a much longer time. Retailers must demand forecasts and trends in consumption at a much earlier stage. The lack of clarity about the future can be the result of the stock advanced to delay or store.

Supply Chain capabilities

Reached by request, global apparel and textiles are facing barriers of inefficiency in the implementation of the various processes from concept, design samples involved are approved, production, shipment to the payment. The total duration may extend for one year or longer. If one calculates that production is in fact only ten to twenty percent of the total time. The remaining time is taken for the processing of information from one end to another.

The trajectory of the development of information technology by cutting all applications in the textile industry. The improved performance of the textile industry and tighter process control, "he added intelligence to every node of the textile supply chain.

Enter the World Trade

It is a fact that a company has a global open with plenty of opportunities and risks related to competition, changing trends, and other environmental changes. It all kind of information must be efficient and much faster to manage.

2010/08/06

The Chinese Textile Machinery Manufacturers

After the elimination of global quotas, the textile industry is growing at a lightning speed. The world is on a new path of industrial revolution. The textile hubs like China, India, Pakistan and other emerging rapidly among the western counterparts. Analysts expect growth with the latest technology in textile machinery.

Textile machinery manufacturing hubs like China, Germany, Italy, Switzerland and India have already dived in immense competition and offer the best technology in textile machinery. Chinese textile manufacturers are among the best answers in the technical aspects of the development of the textile industry, with very competitive prices.

Yuyao Textile Machinery Co. Ltd. is one of the most excellent textile machinery manufacturers in the world of China, in Yuyao City of Ningbo Municipality, Zhejiang Province, which is known as a famous place of cultural heritage located nice and has a good geographical location and convenient high Traffic Center.

Travel successfully "Yuyao Textile Machinery Co. Ltd."

Today's society is founded on Ex-Yuyao Textile Machinery Plant in 1970. Over 30 years of history, a major economic force and a valuable experience in this sector has accumulated for the company, so that it is capable of various solutions and best services to the needs and demands to be. Our business covers over 100 cities and regions. Our products have best-sellers over the territories north and south of unanimity of the Chang Jiang River and to the European Union, the countries of Asia, Hong Kong, Macao and Taiwan regions, exports, receiving good estimate from among the industry many years ago.

The company was confirmed to be among the provincial model companies resisted the provincial, departmental estimates and ISO 9001 certification for many times, everything was a production company selected designated by the National Textile Material & Equipment Corporation. Our main products have been chosen recommended products by China Association of Textile Machinery.

Our company provides professional project management, design and testing of tissue packaging, construction and design of heat shrink packaging machine automatic PE film and a series of testing machines for textile, fabric rolling machine series and the doubling and folding machines, the high sci-tech and stable performance, alive rating winner, recognized as the most modern textile machinery at home at the time.

2010/07/29

Start Now a Textile Machinery Business

Share value: How much money are you willing to invest in your new business? First and foremost, what to do, the value of the stock of your business plan is set.

Know competition: What is competition in the market? What are the textile machinery in fashion and how their market is like the city or region where you plan to set up your business? For answers, you can search for Textile Machinery Company Directory. If you find a lot of competition in one of the machines or equipment for your interest, you should consider a firm in a less competitive market by some other machines or related fields such as textile machinery accessories.

Good advice on the implementation of the company: It can be given by the company already. Local businesses for which you will be a competitor, might be interested in not always your mentor. Search for companies in the textile machinery or equipment of textile mills and the company provides outside of your business interests. Many entrepreneurs are interested in assisting new arrivals in their area. We might even learn to invest some of your time as an apprentice in the art.

Other options for low-risk: Instead of greater risks by creating a new textile machinery company itself, you could become a franchisee. A franchise is an easy way to start your own business under the stability and security of an established brand. It is exclusively in textile machines in a particular field of trade under the names of some established brands and services without spending years on building your own brand to compete with the big names in the industry.

To find out if there are good franchise opportunities are available, are related to a franchise directory, where you have the business opportunity you been looking to find. Alternatively, you may want to purchase existing textile machinery manufacturing companies for sale. This can be done out of concern for the basic infrastructure to store for the establishment of an industry.

A successful company is the result of good planning, good marketing strategy, team work hard, good distribution network of acute financial, selective recruitment and pursued similar policy. If you advance your business to textile machines do all of these factors in mind to go, your investment will be certainly fruitful.

2010/07/17

Recent developments in Textile Machinery Industry technology #2

Weaving
Important aspects of modern weaving preparation / looms are discussed below:

The manufacturer of weaving looms were in the preparation and storage technology aspects, to produce the stuff without fault for the clothing industry. Almost all machines are equipped with electronic controls and monitoring of micro-processor which monitors and controls the machine tool to the needs of fuel quality and modification of design styles prepared.

Maintenance of the machine again stress free thanks to the lubricating system and controlling the design of machinery and improved replacement of tools with electronic controls. There is a clear step forward for the resource components and ancillary equipment manufacturers selected good place surrender to the cost of the machines. In the last sword Trades weft insertion rate ranges from 1200 - 1500 rpm. Many companies are using the weaving of a variety of tissues provided. In many loom weft insertion is carried out at greater distances and 1800-2500 m / min.

Latest Slasher comes with the uniform size pick up facility from the sheet of warp and Hairiness and the amount of the loss of elongation. These are maintained by controlling the temperature and humidity control devices. Squeeze pressure can be maintained by PLC to synchronize the compression at all speeds. Stretch-monitoring tool is necessary to control the route.

Knitting

Recently, the quality requirements imposed on a knitting of his client even more pronounced with more emphasis on the reproducibility in the ordering. Typically, a modern knitting machine has the following characteristics:

Automatic calculation of the tissue decreases the speed, feed per course, at / cm and elongation

Will cut the power cables run through the wire incoming power per cm required

Automatic management of the change in the amount of computer

Son of the automatic monitoring of food and thread tension

Through a user-friendly software that helps the computer to make the goods on the model selected

Treatment

New generation of processors includes microprocessor control. various process parameters in the microprocessor of the strict observation of the processing conditions can be programmed. In addition to good control, the machines are also energy efficient and features are integrated to reduce the consumption of chemicals, water and steam, are also under development, etc. to keep current with the requirements of the environment and respectful treatment of the environment during the manufacture of textiles and participates in the conditions of manufacture.

Control or Quality Control

In the field trials of cotton, are the latest instruments in most high volume instruments (HVI) and are prepared with automatic sampling. They also evaluated the short fiber content and values of the index of maturity in most tests the length, strength and fineness settings. It is noted that the duration values are quite accurate. The units are supplied with the test color, trash and neps fluorescence values. Only a few manufacturers offer management systems of the ball.

For synthetic fibers and their associated instruments with the measure of money, strength, elongation, and crimp is properties. The case can perform the robotic arm of the fiber samples automatically.

In the quality of the cable section can later tests measure the consistency, regularity, imperfection, and at times problems with a higher speed. Many of these tools are available to measure the hairiness, diameter variation, shape and content of dust and garbage. Simple resistance wire testing machine with a test speed of 400 m / min provided. The machine is ready, the 30,000 tests per hour. It should be noted that the operation of weaving the yarn with this advanced machine can be expected. Some of the machines to a single force of the wire is equipped with an automatic determination by the son.

Son device classification of the shortcomings of the winding machine of the laboratory is increased. Batch Data can be read by machines son integer winding. Electronic Control Board can be classified son, son and production observed by the application of the CCD camera and software to measure the ratio of the son. The device can also be a simulation of tissue if necessary.

In tests of tissue, an automatic inspection can be gray cotton fabrics and unique test for all coating materials dyed fabrics for air bags and fiberglass. The imperfection of their reports and images can be obtained. In the field of process control and ERP systems are the solution that provides 3-tier for the acquisition of online data offline data entry cum reporting and intelligent device management division.

2010/07/09

Recent developments in Textile Machinery Industry technology #1

In the textile industry and clothing trade, the elimination of decades-old quota system introduced new challenges and opens new perspectives for the Indian textile industry.

After the declaration of ICMF vision made for the textile industry, in 2010 the textile industry in India the potential to become a market of 85 million U.S. dollars in the current size also have the 36 billion U.S. dollars. This development can be achieved by opening new national export sectors and will be won. textile exports could reach $ 40000000000 mark by 2010 from 12 billion dollars.

Results on the side of the exports are measured successfully for the last six months. recorded for future operations, the textile industry must move towards high quality products. Adding more value in the textile segment created by the clothing segment. Processing require weaving and turning segments make quality garments classification update

During the last decade, rapid advances in technology and machinery has seen. A concise account of modern developments in a variety of areas is as follows.

Spinning

Facility in line cleaning to 800 kg / h increased with a condition on three mixtures to work together. For processing wide range of cotton, dry cleaning, the last automatic opening of the ball with integrated mixer and cleaning systems. In the last carding machine as a replacement for a lame-in, multiple lame-ins built in series. And offer more stationary housing. By metering roller, comber, Web-doffing, maintenance-free digital units are used. The entire set can be separated with a function in the company. For a complete operating flange, a plurality of control systems such as the NEP, the control plane and waste management, etc. are integrated.

In modern machine frame extraction, delivery speed is 1000 m / min by an alternative mechanism for automatic control of the design must gear for design control and change the speed of delivery. In separate deliveries few machines can be limited without assistance. Provider also provides the framework for the card can be connected to develop. It says that through digital autoleveller accuracy at its height in half a CV meter band can be controlled below 0.4 percent.

Combing speed of 400 nips, is possible thanks to the technological progress. In the past Barber to 1.3 tons / day production is achieved. The computer display screen also has these machines. The exhibition includes production data, process of determining the parameters of the machine and customize error messages. To save installation time for many machines are supplied fully assembled in four modules.

Last frame rate available in the spray system include all transactions. All functional modules can be installed on the electronic panel. Coil Size 6 "x 16" or 7 "x 16" are available. Availability of alternatives is a manual or automatic drop. The machines are equipped with up to 160 zones, the ability, significant savings in operating costs set possible.

In the last Jenny clearance system geometries to results with less tension of the coil to maximize. Therefore, the above-mentioned project (min 20,000 rpm) for up to 80 receive a greater rate. A number of other features of modern ring frames are taken to the inverter drive spindles, independent rail ring spindle and the development of system units, quick off without extreme ends. Ring frames are provided to 1,344 spindles available. Currently rotor system can be thrown yarn in different parts of the machine. It is possible to get the package with variable density. All technical factors and the adjustment of the machine can be controlled by computer. In the last machine rotor viable is to make a package with a higher package density by 30% than the old rotor.

On the way to the newer machine police clearance from the lower ring of the head room is more developed. Therefore produces a higher control voltage of the coil a smaller increase in hair growth. The adjustment cycle nodes with dynamic acceleration combined so easy to change in production. The direct converter and inverter cylinder naturally aspirated engine for the energy savings provided. Modern rotating vortex system for spinning cotton yarn at a speed of 400 m / min. The technology was previously used for synthetic yarn spinning only.

can do the last DREF spinning process many kinds of yarns of different components. The drafting unit can preoxidised all types of synthetic fibers such as aramid fibers, nylon fibers and phenol resin fibers melamine handle. The machine can perform multiple processor cores. The manufacturing plant is as high as 250 m / min and fineness of the yarn made from 0.5 to 25 nm.

2010/06/30

Canon LP17 For Screen Printing T-Shirts

Screen Printing T-Shirts has been around for many years now but the process hasn't really evolved from the traditional methods of a screen, film and inks to produce your design.

Even these days we use the same tools to screen print; these are the basics as the man power to produce the print is one major element that has improved over the years with the invention of the automatic press. We are so used to manually pulling squeegees across screens, with some printers still using this technique but you can now purchase man made machines which makes this job a lot easier.


M&R, MHM are the two main competitors out there, over the years they have developed some amazing machinery that can print from 8 - 12+ T-Shirts at a time (you won't look like Popeye anymore, more like Homer Simpson when screen printing your t-shirts) all the hard physical work has been taken away and replaced by technology.

Things are changing within the industry of screen printing and there is always something new being launched one of these being 'direct to garment' printers, one day screens will become extinct and computers will control the world.

This brings me to the point of the article which is the Canon LP17 and why you should be using this for producing films.

Screens are made by converting you digital artwork from the computer to a positive film type paper which is then used to expose your screen. There are many methods you can use to produce these, before computers a lot of screen printers produced their films by hand by drawing the designs with a light resistant pen so that it blocks light passing through the film to expose the screens.

You then had the method of 'chemical based' systems which worked like camera film in a photograph lab but these where very expensive, time consuming and not environmentally friendly. A company called 'OYO' then produced a dry based system which was an image setter, this burned the image onto film and until recently this was the method I used. I found with this method there was shrinkage with the films meaning the registration marks didn't align.

With this I decided to trail the net and find out what other printers were using, after many forums and blogs I came across a company called 'Revolution Transfers' which specialise in large format printers. As soon as I mentioned I was a screen printer immediately they recommended the Canon LP17. This amazing printer has to be the best investment I've made to help me run my screen printing company.

It's ink based but compared to the image setter this is a god send, the reg-marks are perfect every time and the clarity in the print is amazing with solid blacks which are great for blocking out the light and achieving clean crisp screens. The inks used are a mixture of pigment & dye based this is how the printer achieves the deep blacks. I use the printer for solid spot design but also full colour simulated process where I'm achieving some amazing half tone detail with photographic images being represented as they appear on paper onto T-Shirts. The bonus about the printer is the fact it still has the CMY meaning when you don't use this for films you can print posters, banners and even you family photos on many types of media.

I though the consumables were going to be expensive but I've found that inks are around £40 each and film is around £80 a roll. The only expensive part is the print head which is about £350 and lasts around2 years, there's also a maintenance tank but this is only £40 and last 3 months.

You can shop around to get better prices on films but I've found the supplier has reasonable prices.

The speed of the Printer is faster than I thought, obviously there's ink that needs to go down on the film but I can produce a A3 solid area in about 3-4 minutes whilst my image setter produced this in 40 seconds, I guess this is a negative point but in my eyes the quality and no reg-mark problems makes up for this.

The software used with the printer is called 'Filmgate' which is RIP software and is the easiest software I've used with a printer. There are some technical setups to begin with but Jan from revolution transfers handles this and offers phone support. Filmgate gives you so much control like dot gain, previews of the films and multiple copies without re-sending the file. There are many more detailed features available but I've found you don't need this for the purpose of the printer.

I can't stress how good this printer is, I've been running it for 3 years now and changed 1 head but I can say this has saved money compared to the image setter where a lot of screens had to be remade due to reg-mark problems. If you need any more details or would like to use a t shirt screen printer in the UK why not visit my website www.screenworks.co.uk.

2010/06/06

Screen Printing Clothing Vs Embroidered Clothing

Screen Printing & Embroidery are mainly used for promotional clothing so choosing the best process to promote your company is a very important decision. They both have their advantages and disadvantages but either choose has a massive impact on potential customers.

The process of screen printing


There are many factors when it comes to screen printing, the artwork, the screens and the machines your t-shirts are printed on. Firstly we have to produce the artwork which is created in Adobe Illustrator and is known as Vector, this is then printed onto film which gets exposed on the light table.

Screens are made up of many types of meshes from a 43 which allows a heavier deposit of ink to a 120 which puts a minimum deposit of ink down for finer detailed designs, emulsion is placed onto these meshes and then the film placed on top. These are both placed under the exposure unit to expose. The film blocks the light allowing the surrounding emulsion to cure whilst the covered area breaks down, the screen is then rinsed and ready for print.

Depending on your design this process can be done 1-12 times to produce screens for an individual job so setting up a job can be very time consuming. The screens are spun automatically around the machine in sequence whilst the squeegee pulls the ink across the screen depositing the ink onto the shirt. All colours are put down wet on wet unless we have dark shirts where a flash cure unit is used to dry the base before proceeding to the next colour. Once all the colours are completed the shirt is then taken off and placed through the dryer and there you have it a printed t-shirt.

The process of embroidery


Embroidery consists of two processes firstly you need your design digitised using embroidery software (Wilcom) this coverts the artwork into a format the machines can recognise and replicate the design into stitches onto your garments, Once completed this can be loaded into an embroidery machine (SWF) ready for sewing.

The time for processing the design can take 10 minutes to run; most manufactures machines have eight heads which enables multiple production runs.

The machine has a start point so wherever the designer has located this depends on how the image was created, most images are produced in layers and work backwards depending on the garment type. Each element is stitched with its specified colour which is taken from the industries standard (Madeira) threads with a maximum of 12 colours per head.

Whilst we have discussed the processes we haven't spoken about the advantages and disadvantages of screen printing and embroidery.

The major advantage between them both is speed, whilst screen printing has alot of stages to produce the screen once complete the process is minimal with some companies producing around 20,000 t-shirts a day. Embroideries downfall is the digitising, most designs are small but when you have an intricate design this can take hours to digitise and when complete only a maximum of 8 designs can be produced at one time.

Last ability is a major issue as screen printing is the choice when comparing with digital transfers but when it comes to embroidery this wins hands down. Screen Printing is produced by using inks so after time and many washes the inks start to deteriorate, this is alot slower than transfers but faster than embroidery threads losing their colour. Embroidery is the perfect choice for corporate wear as these can be washed at high temperatures and multiple times.

Cost effectiveness is the most important issue for most people as applying these techniques to clothing isn't cheap. The majority of the cost comes down to the design, if you have a small left breast 1 colour design this will be roughly the same cost, if you look at the other end of the scale and the design is large with multiple colours, screens become very expensive and programmes can have thousands of stitches. These two basically level out but setups on Print can cost 240 pounds and embroidery programmes around 120 pounds.

My personal opinion on this topic is that screen printing achieves more effectiveness for promotional clothing when trying to sell a product and embroidery suits corporate clothing but overall the both have their advantages and disadvantages.

If you would like to some more information on these two types of processes why not visit Screenworks they offer very competitive prices and offer many other services.

2010/05/21

Wire Binding Machine

Wire binding machines are becoming one of the more preferred forms of binding for booklets and reports. Wire binding machines, often referred to as twin-loop wire binding, use a special type of wire element to keep dozens to hundreds of sheets bound together. The tricky part of finding the right wire-binding machine is sifting through the different terms and determining which of the three wire binding hole formats is the right one.


To start, wire binding machines are available in three different hole formats / alignments. These are referred to commonly in the binding industry as the "pitch." The three pitches wire binding comes in are 3:1, 2:1 and Spiral-O. The 3:1 pitch format has three holes punched per inch of paper. The 2:1 pitch format has two holes punched per inch of paper. The Spiral-O format has a total of 19 holes along the 11-inch side of an 8 ½ x 11-inch sheet of paper.

These three different hole formats use three entirely different types of binding elements. These elements are not interchangeable between different format machines. The "pitch" terminology, with regards to wire binding, is probably the most difficult thing to learn. Once you realize there are three different punching patterns, and what they are, you are ready to start looking at individual machines. Be aware that, however uncommon, some wire binding machines include multiple punching dies that allow them to punch 2:1 & 3:1 or a combination of all three.

The pitch you choose depends on the look you prefer and how thick the books need to be. There is give and take between the punching formats. A 3:1 pitch has more holes, and thus more loops. Many people like the "tight" look of the 3:1 pitch. A 2:1 pitch, because the holes are spaced farther apart, is perfect for binding thicker books and allows the pages to turn more easily. The Spiral-O is a good format if you will also be comb-binding books. The 19-hole punch format of the Spiral-O wire is exactly the same as comb binding.

Once you have determined your preferred wire binding "pitch," you will need to determine how many sheets you want to be able to punch at a time and whether or not you want electric or manual punching in your machine. For high-volume jobs, it is usually recommended to go with an electric machine. Electric punches help cut down on fatigue. Manual punch machines are perfect for low- to medium-volume jobs.

Some wire binding machines feature something called disengageable or disengaging punching dies. This feature allows the user to selectively disable specific punches to accommodate odd sizes of paper. It helps to eliminate half holes on the edges of paper. If you only plan on punching and binding standard 8 ½ x 11-inch paper, this feature is not necessary.

Once the holes have been punched by the wire-binding machine, the binding element is inserted through the holes. The wire binding machine, by use of a wire closer, bends the wire-binding element shut. The end result looks professional. Most wire binding machines will include a wire closer. This is a great binding machine to use in a copy shop, college, school, church or business.

Many ask which brand or model is the preferred choice. While there is no "best" binding machine, the brand Akiles has grown a name for itself as some of the more reliable and dependable binding machines on the market. For more information on wire binding machines, please contact OfficeZone.com.

Dave Stuart is an industry expert on binding machines.

2010/05/10

The Ultimate Punching Machine

Punching your documents before you bind them can take a lot of time, especially when you're working with especially long booklets or a large number of them. In a situation like that, it's beneficial to have a heavy-duty device that can take care of this task for you. One machine that can do that is the James Burn Lhermite DocuPunch. This product has an astronomical punching capacity and it can produce a number of different hole patterns, so this machine really is the solution to your mid-volume punching needs. Here's some details about this phenomenal device.


Unbelievable punching capacity. The main selling point for the DocuPunch is definitely this feature. It can process approximately 30,000 sheets of paper...in an hour. That's the equivalent of 60 reams of paper. Plus, it's simple to operate and features an ergonomically friendly design. Everything you need to control the device is located on the front of the unit.

Pick your hole pattern. This device uses die sets (sold separately) to create different hole patterns. Many of the hole patterns needed to do the most popular forms of binding (i.e. spiral coil, VeloBind, plastic comb, Double-O Wire) all have their own die sets. There are also dies available so you can punch paper to store in a three-ring binder. The dies only take seconds to change and the DocuPunch even has a storage space for your collection of dies.

Terrific paper-handling capability. One advantage to using this machine is that is will handle many different sizes and types of paper. (The smallest size it can handle is 5" x 5". The largest is 13" x 12".) Whether you working with regular 20 lb. bond paper or something thicker, the DocuPunch will deal with it. This device can even process tabbed paper, so if you have a document with tabs in it, you don't need to take them out. Just put the document in the machine and it will take care of it.

Integrated, convenient functions. The Docupunch has a number of built-in features for added convenience. For easy operation, there's an LED display at the front of the unit and an automatic page feeder ensures that your paper will be processed correctly. There's even a paper jogger so that your sheets are flush.

One thing you should know about the DocuPunch is that it is strictly a machine for putting holes in paper. It will not print your documents nor will it bind them. You will need additional equipment for those tasks.

Overall, the James Burn Lhermite DocuPunch is great for companies and organizations that need a machine that can put holes in a lot of documents in no time at all. The device has a lot of great features and it's compatible with many of the binding systems today's companies are using. So if you run a mid to high-volume operation and have a need for a device that can punches thousands of sheets of paper in a small amount of time, this is one product that will no doubt be a welcome addition to your arsenal of office machines.

2010/04/28

How to Mix Good Concrete

When Portland cement is mixed with water a chemical reaction takes place. The cement does not simply "dry" it reacts with the water to form crystals. These crystals bind the materials in a concrete mix firmly together and harden into an incredibly strong rock like mass.

It takes some time and the optimum temperature for the best crystal formation in the cement. If the temperature is too low crystals will not form well or will form very slowly. The concrete will dry and harden slowly and will not be as strong as concrete formed at an optimum temperature.


When you manufacture concrete blocks or any other concrete products the temperature should not drop below 40 degrees Fahrenheit (5 degrees Centigrade) and ideally should be 50 degrees (10 degrees Centigrade) or higher. This allows the cement crystals to form properly and bind the concrete mix strongly together.

You will often hear the term "curing concrete" used. This simply refers to the time which the concrete needs to form an optimum bond after it has been mixed with water. In other words this is the time needed for the concrete to reach maximum hardness.

The surface of the concrete needs to be kept damp during the curing process or the outer layer of the product will not harden properly and could crumble. This is why concrete is sprayed down with water while it cures.The concrete must be kept wet to cure properly.

The strength of the concrete depends on the proper growth of the cement crystals within the mix. If the crystals don't grow properly due to the wrong amount of water being added,or to the temperature being too low,the concrete will not have the full strength that it should have. You will be depending on your concrete structures to withstand all kinds of weather and temperature changes. In order to achieve this you need to have optimum crystal growth within the concrete mixture.

For best crystal growth you must have the correct proportion of water in the concrete mix. If there is insufficient water the crystals will not grow. If the temperature is too low the crystals will not grow well either. If the temperature is too high the crystals grow too quickly and the chemical reaction produces heat which can lead to cracking of the concrete product.

With the correct proportion of water in the mix the crystals grow properly and bond the concrete by intertwining round the sand and gravel. When you make concrete products you need the curing to take place as quickly as possible to get your products delivered to the customer. This is achieved by using the correct concrete mix with the right proportion of water added to it. In addition the surface of the concrete must be kept damp and the temperature at above 40 degrees Fahrenheit.

Another factor which determines the strength and hardness of the finished concrete product is proper mixing of the ingredients. If the ingredients are not thoroughly mixed there will be differing degrees of hardness in various parts of the finished product. Needless to say this is something to avoid at all costs.

The dry ingredients of the concrete mix should be thoroughly mixed before adding water. This is particularly true if you are mixing the concrete by hand on the ground. You should very thoroughly combine all the ingredients of the mix into a homogeneous mixture before adding the water. Using a mechanical concrete mixer helps to make sure that the concrete is thoroughly combined before pouring.

Making concrete blocks and other concrete products is an excellent business which can be started with very little cash. All that is required is hand made molds which you can make from plywood and sheet metal. One person can easily turn out 100 blocks per day with these molds. Plans with instructions are readily available.

Would you like to know how to start your own concrete products business,part time from home,with very little cash? Would you like to know how to build a concrete block making machine at low cost?You will find lots of free information and resources at MAKE CONCRETE PRODUCTS.

2010/04/16

Make Concrete Blocks For Profits

Making concrete blocks is a profitable business. They are in constant demand almost everywhere. They are a commodity which is used for building all over North America and nearly everywhere in the world. When you manufacture concrete blocks you are not making widgets which may be in demand today but not next year. They are a fundamental component for all kinds of building from a huge warehouse to a garage or barbecue in the backyard. As long as people are building small or large projects the demand will never die.


For anyone who wants to get into a really solid business,with low start up costs,the concrete block making business is almost ideal. It is quite possible to start in your garage or back yard,using home made molds,to turn out one hundred or more blocks per day. If you don't mind a good days work one person can do this.

You make the molds yourself from plywood and sheet metal and any handyman can do this in a home workshop. You can start part time,working evenings or weekends,and soon build a very profitable business. You need only a supply of cement,gravel,sand,water and your molds.The cost is low and the profit potential is high.

Working from home your overhead cost is low whilst larger makers have to pay for business premises and staff. If local builders have to buy from distant sources,the cost of transportation to bring concrete blocks to a building site is high,since they are very heavy. You have no transportation costs and can supply local buyers at a very good price. You can make yourself a handsome profit. Of course with one person working alone,using hand molds, your production is limited by the time and effort involved.

You will reach the point where you can no longer fill the demand with part time work. You will be ready to go full time in this very lucrative business. You may also want to acquire a concrete block making machine,which can turn out hundreds of blocks in a day. You may need help at this point and you must have enough space to store the blocks for drying. The blocks must be dried well for delivery to your buyers. Concrete block making machines are expensive. You may feel confident enough at this point to borrow several thousand dollars to buy your machine. However if you don't want to invest all that money there is another way. You can build a machine yourself.

Build a machine yourself? Well it is not as hard as it might seem at first. There are plans available that will enable anyone to build a concrete block making machine. The components are used automobile parts and some sheet metal. It is necessary to do some welding. If you are not skilled at this your local welding shop will do it for you.

Instead of spending thousands of dollars on a factory made machine you can,for a few hundred dollars,make a machine which will perform as well as any of them. Presto you are ready to turn out concrete blocks in high volume.You can now supply any building project,large or small,at a really competitive price.

The concrete block making business is almost a no brainer. The demand is strong everywhere. By taking the route I have discussed you can't fail. You can work at your job till you are ready to go full time when the demand for your product requires you to.

Has this got you interested in the business of making concrete blocks? If you would like more information about plans and instructions go to http://www.concreteblockmaker.com

2010/03/26

Popcorn Making Machine

The Benefits of Owning a Popcorn Maker. If you enjoy watching movies at home with family and friends you should definitely consider investing in a popcorn making machine that is easy to use and can produce tasty hot batches of popcorn within minutes.


There are several types of models that you can opt for. If you are interested in recreating the times when people used to go to movie theatres in the 1950s you can choose to purchase an old fashioned popcorn popper. These are usually red and yellow in colour and are made to look like vintage popcorn machines complete with a cart with wheels attached. You can get a full sized model or more user friendly tabletop versions.

If you really want to get into the whole spirit of the times, you could buy the little red and white striped paper bags. You can hand out portions of freshly made popcorn just like a real popcorn vendor.

Alternatively you can buy one of a vast range of modern popcorn makers. An electric popcorn machine will make the job of popping corn kernels quick and easy with very little mess.

The majority of machines are so easy to use that even a child can learn to operate them. You could work with your children and incorporate the popcorn making process as part of the whole movie night experience.

Home made popcorn will always be so much more inviting and satisfying that the shop bought bags and you can make as little or as much as you need.

Add a new dimension to your activities at home by looking at what type of popcorn making machines are available to buy.

Find out more about the differences between a modern popcorn making machine and an old-fashioned popcorn popper.

2010/03/06

Bag Making Machines

Bag making machines are something that you will usually not find any sort of business supplier in the United States. These types of machines are very niche because they are usually not used in the United States or the United Kingdom. Though they are primarily bought and sold within countries in Asia, it is possible for you to purchase from over there and have it shipped outside of those countries.


The main purpose of a bag making machine is to take the plastic of the paper that you want to use and to process it so that it is connected in a way that will stay secure. Just about any types of bags that you get from stores are made in other countries with these machines. For instance, grocery bags that are made of paper or plastic, small novelty bags, and even trash bags are made of these types of machines. Depending on the type of bag that is being made, different machines are used.

There are some types that work specifically with paper. This kind tends to be more difficult to come by and more expensive because as the more delicate than those that made plastic bags. The types that make plastic bags are easier to get a hold of and are cheaper. That being said, there are hundreds of varieties that make bags out of plastic, so there is no real way to quote a price range. It all depends what type of bags that you need made.

Most companies simply outsource their bag making outside of the country for lower costs, but some companies been the United States and United Kingdom still have bag making machines set up on the premises. They are run by what are called bag machine operators, which must go through some heavy safety training as to not get hurt using these machines, as they are very fast-moving and dangerous to work with.

To find these types of machines, you are going to have to search online. No matter what your needs are, you can certainly find several results were exactly what you need. There are literally millions of websites dedicated to selling of them. Many of these websites are based in either India or China, and hence they will ship from one of those two countries. The machines themselves are extremely expensive, and the shipping is also quite expensive due to the sheer size of most of them.

While outsourcing is all the rage these days, some businesses still choose to make their own bags in-house. It is good to stimulate the economy, and it can be a great selling angle to say that your company does not outsource certain things that other companies do. Bag making machines are something that is really even thought about my most people, but if you are trying to go for angle they are good way to go about it.

2010/02/18

DIAMOND FILES


Key Features:

Grinding of surface and narrow slit of moulds. Three diamond sizes can achieve various process from rough grinding to fine grinding.

Special Specification
size 12PCE/SET
finish type 12PCE/SET
size CF-400
finish type CF-400
Model No: CF-400
Approval/Certification: ISO 9001
Unit Price(USD): 0
Main Export Market(s):
Malaysia, Singapore.

Company:CP Tools Co., Ltd.
CEO:TONY CHEN
Contact:TONY CHEN
Email:cp.tools@msa.hinet.net
Tel:886-2-29876616
Fax:886-2-89819318
Zip Code: 241
Address:1F Np. 10 Lane 37 Jieyun Road SanChong City, Taipei County, TAIWAN

Business Type:
Importer, Exporter, Manufacturer
Main Export Product(s):
DIAMOND/CBN TOOLS SUCH AS: DIAMOND GRINDING WHEELS, DIAMOND DRESSERS, DIAMOND COMPOUNDS, DIAMOND FILES, DIAMOND STONES ETC.

Main Export Market(s):
Mainland China, Hong Kong, Malaysia, Singapore, Thailand, Taiwan, Republic Of China

2010/01/18

Polycrystalline Diamond Tools


Key Features:

A synthetically produced extremely solid compound material of randomly orientated diamond crystals PCD tool``s life is 50 to 300 times longer than tungsten carbide tool.

Contact Information

Add to preferred Venders Company:
KINIK COMPANY
Address: NO.10, YENPING S. RD., TAIPEI 100,TAIWAN
Zip Code: 100
Contact: Y.C. PAI
Email: cgwh@kinik.com.tw
Tel: 886-0223711131-9
Fax: 886-02-23822301
URL: www.kinik.com